Discover our Bird's Nest Processing Plant
Malaysia Bird Nest Manufacturer
Journey from Raw to Edible
Our Bird Nest Manufacturer
Welcome to AsiaWalit Bird’s Nest Processing Factory, we are committed to producing quality bird’s nest products since our establishment in 2014 based on the standards of the World Ministry of Health. We are equipped with state-of-the-art picking workshop and equipment and strictly follow the picking process to ensure the quality and purity of our bird’s nests.
As a member of the Malaysian bird’s nest industry, we have set up our own bird’s nest processing plant in order to make the pure and natural bird’s nest culture available to more people. This means that we are able to fully control the production process of our bird’s nests, from raw materials to finished products, ensuring that every piece of bird’s nest meets our high standards.
Our Yayan Bird’s Nest Processing Factory is spacious enough to accommodate up to 100 skilled pickers. We adopt traditional hand-picking methods and use filtered water for cleaning to ensure the purity and hygienic quality of our bird’s nests. All staff follow strict hygiene requirements, including wearing head coverings, sanitary clothing, masks, gloves and sanitary shoes. Each hair picker has undergone strict training by the company to ensure that they are equipped with professional skills in handling bird’s nests.
Our processing process follows the international standards of Food Quality Certification. We have created a sterile workshop to ensure that each piece of bird’s nest meets the high-quality standards. We have a bird’s nest sorting workshop, picking workshop, water purification room, air-drying workshop, sizing workshop, sterilization workshop, inspection workshop and packaging workshop to ensure that every piece of bird’s nest meets the world’s international food hygiene standards.
Fine Bird's Nest Processing Technology
Malaysia Bird's Nest Processing Plant
Armed throughout the process to ensure hygiene
The entire working area of the processing plant is maintained in a sterile and dust-free environment during the bird’s nest picking process. To ensure hygiene, all staff and visitors must be fully armed before entering the processing area.
Fine Classification and
Care for Details
Our Staff will classify the raw bird’s nests meticulously into heavy hair, medium hair and light hair, or even triangular bird’s nests according to their weight and characteristics.
This is to facilitate the staff to handle different types of bird’s nests and assign corresponding staff to be responsible for the production of different categories of bird’s nests, such as raw, dense, sparse, bird’s nests, bird’s nest bars or bird’s nest cakes.
Remove the big hairy bird's nest and keep it pure
In the first step, we will carry out the process of removing large hairy swiftlets. The staff will use brushes to remove the larger hairs and debris and float all the impurities in highly filtered water. The water used in this process is strictly filtered and drinkable.
Picking out fine hairs and impurities with superb craftsmanship
In the second step, our professional workers will use their exquisite skills to protect the original shape of the bird’s nests with the help of a moulder, and pick out all the hairs and impurities by hand.
Bird's Nest Pushing and Shaping with Care
After plucking, as the grain of the bird’s nests may be distorted, our moulding master will send the bird’s nests to the moulding room for pushing and moulding. Depending on the texture and size of the bird’s nests, they will be moulded into the marketable bird’s nests, dense, sparse or large bird’s nests.
Strict Supervision, Quality Assurance
Under strict supervision, our supervising stewards will carefully inspect each piece of picked bird’s nest to ensure that it is free from impurities before moving on to the next step – setting.
Natural air-drying to preserve the original flavour
Once the bird’s nests are confirmed to be cleaned, the staff will carefully shape the bird’s nests and allow them to air-dry in the natural breeze. This process takes about one day and one night to ensure that the bird’s nest is completely dry and retains its original qualities.
High Temperature Sterilisation to Ensure Purity
This is the last step of the bird’s nest picking process. Each piece of bird’s nest must undergo a high temperature sterilisation process to completely eliminate the presence of any bacteria in the bird’s nest. This process ensures that the bird’s nests are hygienic and pure, so that consumers can enjoy them with peace of mind.
Perfect Finished Product, Treasure and Storage
After being carefully cared for in the hair picking process and sterilisation process, the staff will carefully pack the bird’s nests, protect them properly and store them in a cool environment, away from exposure to sunlight or humidity. This is to ensure that the quality and flavour of the bird’s nests are perfectly preserved to bring consumers the best enjoyment of bird’s nests.
Have any enquiries or need further assistance?
Contact our friendly product specialist and we are here to help!
AsiaWalit has been raising and exporting bird’s nests since 2004, with 18 years of experience. Currently, AsiaWalit owns 10 bird’s nest houses in Sabah and Makong, Malaysia, and has set up a bird’s nest processing plant in 2012, we are committed to ensure that every piece of bird’s nest is hand-picked by hand and is natural and pure!
KUALA LUMPUR - BIRD'S NEST PROCESSING PLANT
5&7, Jalan Industri PBP 11, Taman Industri
Pusat Bandar Puchong, 47100 Puchong,
Selangor, Malaysia
Phone no: +60169988520
E-mail: [email protected]
Makou - Bird's nest processing plant
No.113, Taman ACBE, 72100 Bahau,
Negeri Sembilan, Malaysia.
Phone no: +60163311124
E-mail: [email protected]